MIT Sequential Decomposition Synthesis course of produces skinny solid-state electrolytes with out sintering

MIT Sequential Decomposition Synthesis course of produces skinny solid-state electrolytes with out sintering


A group from MIT has developed a brand new strategy to fabricating oxide-based solid-state electrolytes which might be comparable in thickness to the polymer separators present in present Li-ion batteries with out sintering: sequential decomposition synthesis (SDS). An open-access paper describing the strategy and its software to processing Li garnets is revealed within the RSC journal Vitality & Environmental Science.

Overview of sequential decomposition synthesis (SDS) processing. A) Schematic illustration of SDS processing, B) SEM photos of Li-garnet movies processed through SDS (after annealing at spraying and after 750 °C beneath a movement of pure O2), C) processing temperature, occasions, and ionic conductivity of Li garnets synthesized through powder, sol-gel, and SDS processing. D) Movie thicknesses and E) drying and densification funds for processing Li garnets through SDS in contrast with these of different strategies. Hood et al.

State-of-the-art lithium-ion batteries (LIBs), with liquid-based electrolytes, face quite a few performance-related problems. For instance, the Li-metal anode, having the best electrochemical particular power identified for solids of 3860 mAh/g, can’t be used with conventional natural liquid electrolytes in LIBs due to poor efficiency and security considerations. Current progress in solid-state battery (SSB) electrolytes similar to Li garnets (e.g., Li6.25Al0.25La3Zr2O12, LLZO) present a promising different to liquid-based electrolytes with huge electrochemical stability (0.05 to ~4.7 V), quick Li+ conductivity within the mS/cm vary beneath ambient circumstances, structural retention within the presence of water, non-flammability, and maybe most significantly, compatibility with a Li-metal anode by the formation of a steady tetragonal-like interphase on the Li garnet/Li interface.

However, two main challenges for Li-garnet electrolytes in SSBs are i) their large-scale processability as technologically viable movies shut in thickness to polymer separators in LIBs (under 20 μm) and ii) stabilization of the cubic, high-conductivity section as mechanically sturdy movies.

In a solid-state battery, the electrolyte features as each the separator and the medium for shuttling ions between the anode and cathode, and consequently, thicker strong electrolyte separators compromise the volumetric/gravimetric power of the complete cell. Thus, the exploration of possible chemistries and processing strategies to provide dense Li+-conducting strong separators between 1 and 20 μm thickness will not be solely lacking from the literature but additionally deserves particular consideration from the sector.

—Hood et al.

Along with delivering the thickness vary required, SDS affords immense alternatives to acquire the specified section at considerably decrease processing temperatures (

As a result of wider electrochemical stability window of SDS-manufactured strong electrolytes similar to Li garnets and potential to combine extra Li in the course of the SDS course of, this represents an vital step to delivering cost-effective ceramic course of options towards established polymer battery separators,the researchers mentioned.

Moreover, the SDS methodology affords new choices for future battery architectures and omits high-temperature sintering to allow the synthesis of latest Li-electrolyte supplies for which co-bonding or sintering at decrease temperatures is difficult.


  • Zachary D Hood, Yuntong Zhu, Lincoln Miara, Gained-seok Chang, Philipp Simons and Jennifer L. M. Rupp (2022) “A Sinter-Free Future for Stable-State Battery Designs” Vitality Environ. Sci. doi: 10.1039/D2EE00279E


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September 2022